Advanced Robotic Systems for Assembly and Fabrication

Electroimpact is the world-leading robotic system integrator for aerostructure assembly and fabrication. With over 130 systems deployed in production across five (5) continents, EI boasts a 100% project success rate. We can meet and exceed our customers’ challenging requirements and offer a wide range of solutions. The production-hardened Accurate Robot is our most widely-used motion platform utilizing the EI-patented robot enhancement architecture (US 8989898 B2.) We are also experienced OEM integrators with multiple successful installations based on Commercial-Off-The-Shelf (COTS) robots. Electroimpact doesn’t just deliver a piece of equipment, we deliver a process. Whether that’s drilling and fastening, milling, additive manufacturing or anything in-between, Electroimpact has grown vast expertise working closely with military and commercial aerospace customers around the globe to develop and deliver high-quality, reliable systems.

Unrivaled Accuracy

Global Presence

130+ Production Systems

Achieving EI Accuracy

Electroimpact's robotic systems feature our patented Accurate Robot control architecture, making them the most accurate unguided, articulated robot systems in the world.

  • Global On-Part Positional Accuracy: <0.25 mm (0.010")
  • Small Frame On-Part Positional Accuracy: <0.18 mm (0.007")

Deployed Robotic Systems

If a desired system is not shown, we can engineer the solution you need.

Drill and Fill

  • Single drill process hole tolerance: 0.05 mm
  • Drill and ream process hole tolerance: 0.025 mm
  • Processes/tools include: spindles, hole/countersink measurement probe, vision system, sealant application, fastener installation, mini spindle, touch probe, nose piece with coolant and chip/swarf extraction

Automated Fiber Placement and Automated Tape Layup

  • Modular heads: 1/8", 1/4", 1/2", 1.5", ATL 6" and 12", ultrasonic cutter
  • Electroimpact's Robotic Composites Automation Development Environment (RCADE) offers multiple tool zones and modular heads for our customers to test layup rates, build times, material properties, and more

Additive Manufacturing

  • 6-axis continuous fiber-reinforced 3D printer
  • Tool-less rapid fabrication of aerospace-grade, integrated composite structures
  • Technology unique to Electroimpact

Laser Ablation and Surface Treatment

  • Paint and primer removal for aerospace maintenance, repair, and overhaul
  • Bond prep removal for metallics and composites
  • Non-contact tool cleaning

Trim and Mill

  • Optimized part programming and simulation
  • EI Accurate Robot enables dynamic repositioning to accommodate optimum program path
  • Dust collection/containment

Specialty Robots

  • Work with engineers from the beginning of your project to achieve optimum production processes
  • Vast experience applied to find the right solution