Advanced Robotic Systems for Assembly and Fabrication
Electroimpact is the world-leading robotic system integrator for aerostructure assembly and fabrication.
With over 130 systems deployed in production across five (5) continents, EI boasts a 100% project success rate.
We can meet and exceed our customers’ challenging requirements and offer a wide range of solutions.
The production-hardened Accurate Robot is our most widely-used motion platform utilizing the EI-patented robot
enhancement architecture (US 8989898 B2.) We are also experienced OEM integrators with multiple successful
installations based on Commercial-Off-The-Shelf (COTS) robots. Electroimpact doesn’t just deliver a piece of equipment, we deliver a process.
Whether that’s drilling and fastening, milling, additive manufacturing or anything in-between, Electroimpact has
grown vast expertise working closely with military and commercial aerospace customers around the globe to develop
and deliver high-quality, reliable systems.
Achieving EI Accuracy
Electroimpact's robotic systems feature our patented Accurate Robot control architecture, making
them the most accurate unguided, articulated robot systems in the world.
- Global On-Part Positional Accuracy: <0.25 mm (0.010")
- Small Frame On-Part Positional Accuracy: <0.18 mm (0.007")
Deployed Robotic Systems
If a desired system is not shown, we can engineer the solution you need.
Drill and Fill
- Single drill process hole tolerance: 0.05 mm
- Drill and ream process hole tolerance: 0.025 mm
- Processes/tools include: spindles, hole/countersink measurement probe, vision system, sealant application,
fastener installation, mini spindle, touch probe, nose piece with coolant and chip/swarf extraction
Automated Fiber Placement and Automated Tape Layup
- Modular heads: 1/8", 1/4", 1/2", 1.5", ATL 6" and 12", ultrasonic cutter
- Electroimpact's Robotic Composites Automation Development Environment (RCADE) offers multiple tool
zones and modular heads for our customers to test layup rates, build times, material properties, and more
Additive Manufacturing
- 6-axis continuous fiber-reinforced 3D printer
- Tool-less rapid fabrication of aerospace-grade, integrated composite structures
- Technology unique to Electroimpact
Laser Ablation and Surface Treatment
- Paint and primer removal for aerospace maintenance, repair, and overhaul
- Bond prep removal for metallics and composites
- Non-contact tool cleaning
Trim and Mill
- Optimized part programming and simulation
- EI Accurate Robot enables dynamic repositioning to accommodate optimum program path
- Dust collection/containment
Specialty Robots
- Work with engineers from the beginning of your project to achieve optimum production processes
- Vast experience applied to find the right solution
